He aha nā mea koʻikoʻi e hoʻolohe ai i ka wā e hoʻoheheʻe ai ka PP injection?

Introduction: E like me kekahi o nā plastics maʻamau i hoʻohana nui ʻia, hiki ke ʻike ʻia ʻo PP ma nā wahi āpau i ke ola o kēlā me kēia lā.ʻOi aku ka maʻemaʻe ma mua o ka PC maʻamau.ʻOiai ʻaʻohe ona kala kiʻekiʻe o ABS, ʻoi aku ka maikaʻi o ka maʻemaʻe a me ka waiho ʻana o ka kala.I ka ʻoihana, hoʻohana pinepine ʻia nā mea PP i nā mea hoʻopihapiha e like menā ʻōmole plastik, nā pāpale ʻōmole, ʻōmole cream, etc. Hoʻoponopono ʻia au eRB PALAPALAa kaʻana like me ke kaulahao hoʻolako no ka ʻike:

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Ka inoa kemika: Polypropylene

Ka inoa Pelekane: Polypropylene (i kapa ʻia ʻo PP)

ʻO PP kahi polymer crystalline.Ma waena o nā plastics maʻamau, ʻo PP ka māmā, me ka nui o 0.91g/cm3 wale nō (emi ma mua o ka wai).Ma waena o nā plastics maʻamau, ʻoi aku ka maikaʻi o ka pale ʻana i ka wela.ʻO 80-100 ° C kona wela wela a hiki ke hoʻolapalapa ʻia i ka wai paila.Loaʻa ka PP i ke koʻikoʻi koʻikoʻi i ka haki ʻana a me ke ola luhi luhi kiʻekiʻe.ʻIke ʻia ʻo ia ʻo "100% plastic".ʻOi aku ka maikaʻi o ka hana piha o ka PP ma mua o ka mea PE.ʻO nā huahana PP he māmā ke kaumaha, ka paʻakikī maikaʻi a me ke kūpaʻa kemika maikaʻi.

ʻO nā hemahema o PP: ka haʻahaʻa haʻahaʻa haʻahaʻa, ʻaʻole lawa ka rigidity, ka maikaʻi ʻole o ka wā kūʻē, maʻalahi ka hana ʻana i ka "pōʻino keleawe", loaʻa iā ia ka hanana post-shrinkage, ma hope o ka hoʻohaʻahaʻa ʻana, ua maʻalahi ka makahiki, lilo i palupalu, a maʻalahi hoʻi e deform.

01
ʻO nā hiʻohiʻona hoʻoheheʻe
1) He haʻahaʻa hygroscopicity ka mea crystalline a hiki ke hoʻoheheʻe ʻia i ka haʻihaʻi, a he maʻalahi ke hoʻoheheʻe ʻia i ka pilina lōʻihi me ka metala wela.

2) He maikaʻi ka wai, akā nui ka nui o ka hoʻohaʻahaʻa a me ka waiwai hoʻohaʻahaʻa, a ua maʻalahi nā puka shrinkage, nā niho, a me nā deformation.

3) ʻO ka wikiwiki ka wikiwiki, ʻo ka ʻōnaehana ninini a me ka ʻōnaehana hoʻoluʻu e hoʻopau mālie i ka wela, a e hoʻolohe i ka hoʻomalu ʻana i ka mahana hoʻoheheʻe.He maʻalahi ka hoʻonohonoho ʻana o ka mea wela ma ka haʻahaʻa haʻahaʻa a me ke kaomi kiʻekiʻe.Ke emi iho ka mahana ma lalo o 50 degere, ʻaʻole maʻalahi ka ʻāpana plastik, a maʻalahi ka hana ʻana i ka wiliwili maikaʻi ʻole, nā kaha kahe, Prone i ka warping a me ka deformation ma luna o 90 deformation.

4) Pono e like ka mānoanoa o ka pā palaka i mea e pale aku ai i ka nele o ke kāpili a me nā kihi ʻoi e pale ai i ke koʻikoʻi.

02
Kaʻina hana
He maikaʻi ka wai o ka PP ma ka wela hoʻoheheʻe a me ka hana hoʻoheheʻe maikaʻi.ʻElua mau hiʻohiʻona o ka PP i ka hana

Hoʻokahi: Ua emi nui ka viscosity o PP hehee me ka piʻi ʻana o ka shear rate (emi ʻia e ka wela)

ʻElua: He kiʻekiʻe ke kiʻekiʻe o ka orientation molecular a ʻoi aku ka kiʻekiʻe o ka emi ʻana. 

ʻO ka mahana hana o PP ma kahi o 200-300 ℃.Loaʻa iā ia ke kūpaʻa wela maikaʻi (ʻo ka mahana decomposition ʻo 310 ℃), akā i ka wela kiʻekiʻe (270-300 ℃), hiki ke hoʻohaʻahaʻa inā noho ia i loko o ka pahu no ka manawa lōʻihi.Ma muli o ka emi nui o ka viscosity o PP me ka piʻi ʻana o ka wikiwiki o ka shear, hoʻonui i ke kaomi injection a me ka wikiwiki o ka injection e hoʻonui i kona wai a hoʻomaikaʻi i ka deformation shrinkage a me ke kaumaha.Pono e hoʻomaluʻia ka mahana wela i loko o ka laulā o 30-50 ℃.Hiki i ka PP hehee ke hele i loko o kahi āwaha haiki loa a kū i mua.I ke kaʻina hoʻoheheʻe ʻana o PP, pono ia e komo i ka nui o ka wela o ka hui ʻana (ʻoi aku ka nui o ka wela kikoʻī), a ʻoi aku ka wela o ka huahana ma hope o ka hoʻokuʻu ʻia ʻana mai ka ʻōpala.ʻAʻole pono e hoʻomaloʻo ʻia nā mea PP i ka wā e hana ai, a ʻoi aku ka haʻahaʻa o ka shrinkage a me ka crystallinity o PP ma mua o ka PE. 

03
Nā mea e hoʻomaopopo ai i ka hana ʻana i ka plastic
ʻO ka hana palaki

ʻO ka PP maʻemaʻe he ʻelepani keʻokeʻo translucent a hiki ke hoʻoluʻu ʻia i nā kala like ʻole.Hiki ke hoʻoluʻu wale ʻia ka PP me ka masterbatch kala ma nā mīkini hoʻoheheʻe maʻamau, akā aia kekahi mau hiʻohiʻona i nā mea plasticizing kūʻokoʻa e hoʻoikaika ai i ka hopena hui ʻana, a hiki ke hoʻoluʻu ʻia me ka toner.

Hoʻopiha piha ʻia nā huahana i hoʻohana ʻia ma waho me nā UV stabilizers a me ka ʻeleʻele kalapona.ʻAʻole pono e ʻoi aku ka nui o ka hoʻohana ʻana o nā mea hana hou ma mua o 15%, inā ʻaʻole e hāʻule ka ikaika a me ka decomposition a me ka discoloration.ʻO ka maʻamau, ʻaʻole pono ka hoʻomaʻemaʻe maloʻo kūikawā ma mua o ka hoʻoili ʻana o PP injection.

Koho i ka mīkini hoʻoheheʻe ʻia

ʻAʻohe koi kūikawā no ke koho ʻana i nā mīkini hoʻoheheʻe injection.No ka mea he kiʻekiʻe ka crystallinity o PP.Pono ka mīkini hoʻoheheʻe lolouila me ka piʻi kiʻekiʻe a me ka mana multi-stage.Hoʻoholo ʻia ka ikaika clamping e 3800t / m2, a ʻo ka nui o ka injection he 20% -85%.

注塑车间

Mold a me ka hoʻolālā puka

ʻO ka mahana wela ka 50-90 ℃, a hoʻohana ʻia ka mahana wela kiʻekiʻe no nā koi nui kiʻekiʻe.ʻOi aku ka nui o ka mahana ma mua o 5 ℃ haʻahaʻa ma mua o ka mahana o ka lua, ʻo ke anawaena o ke kukini he 4-7mm, ʻo ka lōʻihi o ka puka nila he 1-1.5mm, a ʻo ke anawaena hiki ke liʻiliʻi e like me 0.7mm.

ʻO ka lōʻihi o ka ʻīpuka lihi e like me ka pōkole, ma kahi o 0.7mm, ʻo ka hohonu ka hapalua o ka mānoanoa o ka pā, a ʻo ka laula he ʻelua ka mānoanoa o ka pā, a hoʻonui ʻia me ka lōʻihi o ke kahe hehee i loko o ka lua.

Pono e hoʻokuʻu maikaʻi ʻia ka ʻōpala.ʻO ka puka makani he 0.025mm-0.038mm ka hohonu a he 1.5mm ka mānoanoa.No ka pale ʻana i nā hōʻailona hōʻemi, e hoʻohana i nā nozzles nui a poepoe a me nā kukini pōʻai, a ʻo ka mānoanoa o nā iwi ʻaoʻao e liʻiliʻi ( No ka laʻana, 50-60% o ka mānoanoa o ka pā).

ʻAʻole pono ka mānoanoa o nā huahana i hana ʻia me ka homopolymer PP ma mua o 3mm, inā ʻaʻole e loaʻa nā bula (hiki i nā huahana pā mānoanoa ke hoʻohana i ka copolymer PP).

He wela wela

ʻO ka helu hoʻoheheʻe o PP ʻo 160-175 ° C, a ʻo ka mahana decomposition he 350 ° C, akā ʻaʻole hiki ke hoʻonohonoho ʻia ka mahana ma mua o 275 ° C i ka wā o ka hana injection.ʻOi aku ka maikaʻi o ka mahana ma ka ʻāpana heheʻe he 240°C.

ʻO ka wikiwiki o ka injection

I mea e hōʻemi ai i ke koʻikoʻi o loko a me ka deformation, pono e koho ʻia ke kiʻekiʻe-wikiwiki injection, akā ʻaʻole kūpono kekahi mau māka o ka PP a me nā mold (nā ʻōpū a me nā laina ea i ke kapa kanaka).Inā ʻike ʻia ka ʻili i hoʻohālikelike ʻia me nā kaha māmā a me ka ʻeleʻele i hoʻopuehu ʻia e ka puka, pono e hoʻohana ʻia ka hoʻokele haʻahaʻa haʻahaʻa a me ke kiʻekiʻe o ka wela.

hehee hope kaomi

Hiki ke hoʻohana ʻia ka 5bar melt adhesive back pressure, a hiki ke hoʻoponopono pono ʻia ke kaomi hope o ka mea toner. 

Injection a me ka paa pu ana

E hoʻohana i ke kaomi hoʻokiʻekiʻe kiʻekiʻe (1500-1800bar) a me ka paʻa paʻa (ma kahi o 80% o ke kaomi injection).E hoʻololi i ke kaomi paʻa ma kahi o 95% o ka hahau piha, a hoʻohana i ka manawa paʻa lōʻihi.

Ma hope o ka hana ʻana o nā huahana

I mea e pale ai i ka emi ʻana a me ka deformation i hoʻokumu ʻia e ka post-crystallization, pono e hoʻoinu ʻia nā huahana i ka wai wela.

ʻO Shanghai Rainbow Industrial Co., Ltdʻo ia ka mea hana,pūʻolo ānuenue ShanghaiE hoʻolako i hoʻokahi-stop cosmetic packaging.Inā makemake ʻoe i kā mākou huahana, hiki iā ʻoekāhea iā mā˚ou,
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Ka manawa kau: Oct-04-2021
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